Modern
ERP system for manufacturing
Automate production
and gain control of every step
Precise tools for planning, controlling and accounting for manufacturing processes
Asseco ERP for manufacturing is a set of state-of-the-art solutions that help plan, control and optimize every stage of the production process.
From sales forecasting, to planning raw material requirements, to cost accounting and quality control, everything works in one cohesive ecosystem.
The system automatically analyzes data, plans resource loads and responds to changes in real time. This allows you to make faster decisions, minimize downtime and better utilize the potential of your plant.
ERP for manufacturing from Asseco is a solution that grows with your business – regardless of industry or scale.
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Production planner with ERP system
from another manufacturer“A change of raw material, an adjustment of the marshalling, a different supplier – all manually, in sheets. I’m not sure if the production realizes the current version of the technology. The system also does not support accounting for work-in-progress materials, so we have errors in costs.”
Eve, technologist
Works on a competitive ERP system
With Asseco ERP, Eve plans and accounts accurately
- Automatic generation of orders from sales orders – smooth flow of sales and production data
- Central database of technologies, recipes and marshals with full history of changes
- Automatic accounting for the consumption of materials, semi-finished products and costs of operations
- Linking technology to costing (TKW)
- Support for recipe variants and substitute raw materials
- Faster implementation of changes and better quality control
- Full compliance with quality standards and certifications
- Group operations and joint marshalling – efficient use of raw materials and machinery
- Utility waste records – system remembers shape and dimensions of scraps for reuse
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Foreman managing a team without ERP support
“People report on paper, the data in the system appears late. I don’t know who is really working on which order and how much we have done.”
Bartek, shift manager
Leads a team in a company without a good ERP system
With Asseco ERP, Bartek supervises production in real time
- Registration of operations on the panels and kiosks of the production floor – progress data goes into the system immediately, without paper or delays
- Insight into the status of orders, slot load and employee availability
- Automatic accounting of raw materials and working time
- Deviation and downtime notifications
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Production manager without ERP software support
“The machines are standing because there is a shortage of raw materials or an operator. The plan is seemingly there, but I can’t see where we really are with implementation. I only react when the delay becomes a reality.”
Christopher, production manager
Works on an undeveloped ERP system
He changed the system to Asseco ERP and has production under control
- Planning and scheduling of orders taking into account resources and availability of raw materials
- Strategic and operational plan updated automatically – realistic timetable for each change
- Real-time insight into the load of sockets, machines and employees
- Quick identification of schedule bottlenecks and risks
- Automatic reporting of performance and deviations
- Control of raw material stocks and automatic demands
- Less downtime, better use of resources
- Plan takes into account maintenance and repair of machines – less unexpected downtime
- Grouping orders by material – shorter times, less changeovers and waste
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A business owner with an ERP system that does not help
“Producing is one thing, but knowing how much each batch really costs and where the money is escaping is another. I lack reliable data and quick reports. I make decisions late, based more on experience than on current data.”
Mateusz, CEO
It uses a competitive ERP system
He changed his ERP system provider to Asseco BS and profited!
- Real-time cost, consumption and efficiency data
- BI reports and analysis (Qlik/Click) – full profitability of orders and decisions based on data, not intuition.
- Fewer errors, downtime and complaints – higher quality products
- Ability to plan development and work with subcontractors
- System stable at large scale – handling hundreds of orders per day, 24/7 on multiple shifts, without losing production flow
- Full integration with warehouse, finance and logistics
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IT department with systems from different manufacturers
“Each department has its own systems and sheets. The data from the machines and WMS doesn’t always get into the ERP correctly, and when discrepancies occur – everything has to be corrected manually. What’s missing is a single, stable system that really ties everything together.”
Kamil, IT Director
It uses several non-integrated systems
With Asseco ERP, Paul has a stable and integrated system
- Machine and sensor data in a single ecosystem
- Cloud or on-premise support – full control over your infrastructure
- Stable architecture and secure upgrades
- Real-time analytics and monitoring
- Manufacturer support and rapid response to technological changes
30
years of experience in creating innovative solutions to support business growth
1000+
employees who take care of developing our solutions every day
TOP3
we are among the top ERP providers (according to the Computerworld TOP200 report and ITWIZ Best 100)
How does an ERP system for manufacturing work?
Production technology management
Define recipes, marshals and technological parameters for each product.
Offers and production orders
Create quotes and orders based on individual recipes and cost estimates
Raw materials, condition control
and supplies
Control demand and automatically replenish inventory.
Long-term planning
Plan and optimize production in advance.
Operational schedule
Create and adjust production schedules based on resources and performance.
Settlement
production
Control manufacturing flow, quality and results based on schedules
Costs
Calculate manufacturing costs based on recipes and raw material consumption.
Use of production resources
Analyze the load on machinery, personnel and materials in the manufacturing process.
Co-op
Manage outsourced production and account for cooperation with subcontractors.
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Production technology management
Manage and unify recipes
and support technology variants.- Dynamic recipes based on product parameters
- Multi-stage production and nested recipes
- Replacements
- Technology operations
- Revisions in production
- Checklists
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Offers and production orders
Offers and production according to individual recipes and orders.
- Specification of the production offer including raw materials and costs
- Verification of planned margin
- Commercial offers, orders from customers in relation to production offers
- Generation of production orders based on production offers
- Support the creation of new offerings based on historical offerings
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Raw materials, condition control
and suppliesStore control and automatic ordering of raw materials.
- Raw material demand based on production plans and orders
- Generation of proposals for the purchase of raw materials, taking into account the demand and minimum stocks
- Analysis of raw material status as of
- Process of quality control of purchased raw materials
- Support for material and packaging replenishment
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Long-term planning
Production planning according to sales plans and forecasts.
- Forecasting orders of key customers
- Configurable planning models to incorporate various facts in generating production plans
- Ability to take seasonality into account
- Generate production orders from plans based on demand and inventory of products and semi-finished products
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Operational schedule
Operational plan with analysis of availability and implementation risks.
- Changeover matrix
- Normative and planning performance of production outlets
- Batch and discrete production, grouping and sorting of orders
- Staffing of production departments and individual production outlets
- Analysis of threats to schedule implementation, analysis of schedule implementation
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Settlement of production
Accounting for production and quality control of products.
- Touch panels to support the process of accounting for production, employee work and production nest operation
- Easy access to technology and documentation
- Worksheets
- Acceptance of production before billing, formation of logistics carriers, acceptance of by-products and waste products
- Reservations under quality control, quality control
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Costs
Cost calculations according to recipes and current price lists
- Cost calculations, estimation of production costs on order documents and production billing
- Fixed costs and variable costs, direct and indirect costs
- Configuration of cost classification, cost groups
- Use of controlling dimensions
- Breakdown of indirect costs, fixed cost realignment, technical manufacturing cost
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Use of production resources
Park control and maintenance support.
- Service orders for equipment in production outlets
- Toolroom
- Spare parts
- Configurable device counters
- OEE analysis, FMEA
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Co-op
Management of orders and cooperation with subcontractors.
- Schedule of work at the cooperator combined with the schedule of work on own resources
- Accounting for raw materials transferred to the subcontractor
- Acceptance of production from a subcontractor
- Accounting for co-op and transportation services
Intuitive interface
Discover the success stories
of our customers
-
Jolanta Kosyl
CEO, Nuco -
Janusz Krawczyk
CEO, P.P.H.U. Kali -
Łukasz Darłak
CEO, Darco -
Jakub, Kierownik zespołu
realizacji zamówień,
Makarony Polskie S.A. -
Przemysław Jałocha
CEO, Jakmet -
Jarosław Witwicki
CEO, JANPOL
-
BUDMAX-METAL
“Softlab ERP’s Production module has automated the issuance of production orders based on recipes. Integrated with the MES software, it controls the execution of production orders from start to finish, controls the amount of raw materials, and helps us package goods by dividing them into labeled and described packages.”
Adam Szewczyk
CEO
-
PG Group
“When choosing an ERP system, we paid particular attention to innovation — the solutions offered by ABS are at the highest technological level and are distinguished by their modernity, which enables us to stay one step ahead of the competition.”
Monika Olbert
COO
-
TopsilGlobal
“The implementation of Asseco Softlab ERP was very smooth, timely and reliable. Communication between our companies was seamless. The consultants from Asseco BS carried out the objectives of the project, keeping in mind our needs and requirements.”
Wojciech Mąka
COO
-
P.P.H.U. Kali
“We process tens of thousands of parts per month. The volume of production, the time pressure and the cost of materials – require us to manage the operation really accurately. In maintaining standards and running production on such a large scale, Merit ERP by Asseco helps us.”
Janusz Krawczyk
President
-
Janpol
“Implementers from Asseco analyzed all our modifications from the previous system many of which we replaced with functionalities from Merit’s rich standard, which in short reduces our costs. After 3 months of preparation, we switched to managing the company in Merit ERP in one day, without complications.”
Jaroslaw Witwicki
CEO
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Chemnovatic
“When we made the decision to implement Merit ERP, it became clear that many areas of our organization’s operations could be improved. We used the moment of implementation of the new system to make changes and innovations in the way we operate – we introduced batching of goods, which is very important for us, and we organized indexing.”
Marcin Ławecki
CEO
-
Nacomi
“Thanks to the implemented solutions, the company has achieved increases both in the layer of faster and efficient order picking, as well as many other processes to improve our warehouse operations and production planning.”
Kamil Gawliński
CEO
ERP for companies of all sizes
Large companies
Advanced, efficient ERP system at a mid-market price.
Mid-sized companies
Support your company’s operations with processes tailored to your needs.
Small companies
Comprehensive software for SMEs that doesn’t require long implementation.
More possibilities
Expand your Asseco ERP system with additional Business Cloud capabilities!
Wapro ERP